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The state-of-the-art
production facility in Irungattukotai, Tamil Nadu, uses cutting
edge technology and modern manufacturing methods to deliver quality
products. The production department has the accumulated experience
of 130 workers and 10 staff members for the manufacture of automotive
components.
Process
Capabilities
Unlike the conventional process of Batch production this plant
uses the contemporary ‘CELLULAR MANUFACTURING’ concept.
Each component - right from the raw casting to the finished product
- is manufactured in a ‘U-LINE’ arrangement of machines
and test equipment. This process optimizes not only the Machine
Capacity but also the Manpower used. The manufacturing process
also incorporates ‘POKA – YOKE’ or ‘Mistake
Proofing’, to enhance the ease of operation for the worker
and avoid manual errors.
Internationally competitive
products require world class quality. The Line manufacturing process
incorporates Inspection and Quality checks in the line itself
as part of the manufacturing process. Thus, ensuring world-class
quality of each of the components manufactured.
With the globalization
of Indian Industry and the burgeoning automotive industry, the
demand for automotive components has been on the rise. To cater
to these needs the ‘LINE’ concept has been further
developed to adapt to a range of products apart from those manufactured
currently with existing facilities. JKM DAERIM has been able to
manufacture more than one component in a single line and develop
the LINE concept from a ‘DEDICATED LINE’ to a ‘MIXED
LINE’ concept. This development has led to further optimization
of the existing facility without increase in infrastructure.
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